How It’s Made: A Fascinating Look into the Manufacturing Process

Go to http://www.sciencechannel.com/tv-shows/how-its-made/
Select a video to use for project one. If the link does not work for you, you may
use YouTube and search “How It’s Made” episodes instead. Please include the
link to your video in your submission. Answer the “requirements” questions as
a text submission or Word document upload to the “How It’s Made – Project
One” drop box (available in week four).
Requirements
1) Identify all materials – classify as direct or indirect
2) Identify all labor – classify as direct or indirect
3) List at least ten additional manufacturing overhead costs.
4) Are the operations of the company capital (automated) or labor intensive?
5) Is the production process (mass production) or job order (customer input)?

Title: How It’s Made: A Fascinating Look into the Manufacturing Process Introduction: The chosen video from the “How It’s Made” series is titled “How It’s Made - Aluminum Foil” and can be found at the following link: How It’s Made - Aluminum Foil. Thesis Statement: This essay will analyze the manufacturing process of aluminum foil, identify the materials and labor involved, discuss manufacturing overhead costs, determine whether the operations are capital or labor-intensive, and evaluate the production process as mass production or job order. Materials: Direct materials: Aluminum ingots Chemical compounds for cleaning and refining Lubricating oils and greases Indirect materials: Packaging materials (boxes, labels, etc.) Safety equipment (gloves, goggles, masks, etc.) Labor: Direct labor: Machine operators Quality control inspectors Maintenance technicians Indirect labor: Supervisors Cleaners Administrators Manufacturing Overhead Costs (ten examples): Factory rent and utilities Depreciation of machinery and equipment Insurance premiums for the facility Property taxes Employee benefits (healthcare, retirement plans) Training programs Maintenance and repairs Quality control equipment and testing Research and development costs Advertising and marketing expenses Operations: The manufacturing process of aluminum foil appears to be capital-intensive. The video showcases a highly automated production line where machines perform most of the tasks, such as rolling, cutting, and packaging. The use of advanced machinery reduces the need for extensive manual labor. Production Process: The production process of aluminum foil is primarily mass production. The video demonstrates a continuous flow of production where large quantities of aluminum foil are manufactured in a standardized manner. The process involves a series of sequential steps that are repeated to ensure high efficiency and productivity. Conclusion: The “How It’s Made - Aluminum Foil” video provides a captivating insight into the manufacturing process of this everyday product. By identifying the materials and labor involved, outlining various manufacturing overhead costs, determining the operational nature, and evaluating the production process, it becomes clear how complex and intricate the creation of aluminum foil truly is. This essay highlights the significance of automation in modern manufacturing and emphasizes the efficiency achieved through mass production techniques.

Sample Answer